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| TOUGH CASTING PRIVATE LIMITED |
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An ISO
9001:2000 certified company, offering a reliable range of Links &
Inserts, Castings, Grates, Chain Links,
etc.
Know Us
Catering to
the requirements of various industrial sectors such as sugar industries, cement industries, chemical industries, power plants, etc., we, Tough
Casting Private Limited, have become a reckoned name in the engineering industry. We are a prominent manufacturer, exporter and supplier of an
extensive array of Castings, Grates, Chain
Links, Combustion Equipment, etc. Owing to our well equipped
infrastructure and skilled professionals, we are capable of
manufacturing highly reliable and durable range of products. Our company
specializes in Stainless Steel, Low & High Alloy Steel, Low &
High Alloy Cast Iron, S. G. Iron, Ni-Hard Castings, etc. For the past few years, we have also been engaged in manufacturing, assembling, erecting, and commissioning Travelling Grates, which are required mainly in co-generation plants and acts as a fuel firing bed.
Established in the year 1994, we have been consistently meeting all the requirements of our clients. We are also successfully flourishing in the industry with the help of our sister concern, M/s. Sound Cast Alloys Pvt. Ltd., which is
situated at Belgaum in Karnataka. Here, we manufacture our low alloy and
graded C.I. castings. Owing to our expertise in offering various
types of castings, we have garnered a huge export market in South
Africa, Italy, Malaysia, Thailand, USA, and more. Our ever growing
clientele speak volumes about our quality and customer orientation.
Over the years, we have also attained membership of associations like IBR, Mumbai, National Sugar
Federation, EEPC (Engineering Export Promotion Council), and The Institute of Indian Foundrymen.
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Product Range
We are offering a world class range of products which are of premium quality, and hence are highly durable and efficient. These are also heat & corrosion resistant and are widely appreciated by our clients. Our comprehensive ranges characterized as per the industrial use are mentioned below:
GRADES WE MANUFACTURE :
| GRADE |
SINGLE PC. WT. |
| All High & Low Alloy Cast Iron |
1.000 KG TO 300 KG |
| All High & Low Alloy Steel |
1.000 KG TO 300 KG |
| NI HARD, NI-RESIST |
1.000 KG TO 300 KG |
| All Stainless Steel |
1.000 KG TO 300 KG |
| All Ductile Iron & S.G. Iron |
1.000 KG TO 300 KG |
| High Silicon S.G. Iron |
1.000 KG TO 300 KG |
| S.G. Iron with Ni & Cr. |
1.000 KG TO 300 KG |
SECTORS WE SUPPLY OUR PRODUCTS :
- Boiler Industries
- Cement Plants
- Mining Plants
- Railway Coaching
- Power Plants
- Pellet CARS
- Construction
- Other as per customerâÂÂs requirement
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Services We Offer We have engaged ourselves in offering various turnkey solutions / services in
the field of Combustion Technology for all kinds of solid, liquid and
gaseous fuel. Leveraging on the expertise of our technocrats, we are offering the following System Engineering services:
- Selection of combustion equipment viz. type of grates
- Combustion calculations - Sizing of FD, I.D, S.A Fans and Fuel Consumption
- Grate Sizing - Deciding heat release rates
- Layouting of complete combustion systems including mounting of Grates, Fuel Feeders, Fuel Spreaders, Boiler Front Walls, Bunkers, Chutes, Ducting, etc.
- Sealing arrangement between Pressure parts and Grates
- Primary and secondary air distribution network
- Designing of Bunkers and Chutes
- Support during erection and commissioning (Pre commissioning checks)
- Support of trouble shooting
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Unmatched Quality
We are an ISO 9001:2000 certified company and are fully committed to offer excellent quality of products to our customers. We stringently follow a Total Quality Management policy throughout all the manufacturing processes to ensure optimum quality products at all times. Procurement of raw material from eminent vendors and maximum utilization of resources help us to enhance the quality of our range. Our experienced quality analyst team checks our Castings, Grates, Chain Links, etc. on various parameters prior to dispatch in order to ascertain that the end users get only flawless products from us. Some of our testing facilities include:
- Well equipped analytical chemical laboratory
- Spectrometer (Bruker make, Germany)
- Microscope (Technosys make)
- Tensile testing machine for hardness testing
- Poldy hardness tester
- Table hardness tester
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Our Manufacturing PlantOur company is empowered by a robust infrastructure that is spread over a sprawling area of 3,600 Sq. Ft. It consits of a foundry and a fabrication shop. Our foundry include various departments for moulding, melting, core shop, sane preparation, pouring, fettling, and heat treatment. Each department is fully equipped with all the latest machinery and cutting edge technology, which allows us to meet all the requirements of our clients in an efficient manner. Some of the machines that we use in our fabrication unit are mentioned below:- Milling machines
- Lathe machines
- Radial drilling machines
- Shaping machines
- Macromatic CNC machines
- Pedestal grinder
- Cutter grinders
- Swing grinders
- Straight & Angle grinders
- Welding machines
- Drill machines
- Tools & Gauges
- 100 KW medium frequency Induction furnace with crucibles
- 250 KW medium frequency Induction furnace with single crucible
- Sand mullers
- Sand Sievers
- Pin lifted molding machines
- Hit treatment furnace
- Electric shell core ovens
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Our Clientele
Some of our most prestigious clients are mentioned as under:
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Walchandnagar Industries Limited, Walchandnagar
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Petzetakis-Africa, South Africa
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Mechmar Chochran Boilers, Malaysia
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Spirax Marshall Limited, Pune
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Kudremukh Iron & Ore Co. Ltd., Bangalore
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Vickers Hoskins (M) Sdn. Bhd., Malaysia
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Bharat Heavy Electrical Ltd., Tiruchirapalli
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Rashtriya Ispat Nigam Limited (VIZAG STEEL),
Visakhapatnam
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Cethar Vessels (P) Limited
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Bharat Heavy Electricals Ltd., Varanasi
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Sitson India Limited, Dombivili
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Ispat Industries Limited, Dolvi Plant
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Mandovi Pellets Limited, Goa
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Thermax Limited, Pune
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Bharat Earth Movers Ltd. (Engine Div.), Mysore
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Bharat Heavy Electricals Ltd., Bangalore
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Shri. Datta S.S.K. Limited., Shirol.
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Menon & Menon (Enging Div.), Kolhapur
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Bannari Amman Sugars, Satyamanagalam
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Dresser Italia S.P.A., Italy
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Larsen & Toubro Limited, Orissa
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Cheema Boilers Limited, Chandigarah
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Dresser Valve De Mexico C.V. Mexico
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ThyssenKrupp Ind. (I) Ltd., Pune
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Star Paper Mills, Saharanpur
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Jindal Vijaynagar Steel Ltd., Bellary
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Thai Multiplication Sugars, Bangkok, Thailand
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GAPS POWER, Aurangabad
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ISGEC John Thompson, Noida
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Buayai Bio Power Sugars, Bangkok, Thailand
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Cement Mfg. Co. Limited, New Delhi
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Bannari Amman Sugars, Satmangalam
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Phitsanulok Sugars Limited, Thailand.
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United Motors & Heavy Equipments Ltd.,
Bangalore
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J.K. Sugars, Barielly.
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The TIMKEN Company, Ohio, USA
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Clarion Power Corporation Ltd., Hyderabad
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Sakthi Sugars Limited, Coimbatore
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Bharat Heavy Electricals Ltd. (BAP), Ranipet
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Thermodyne Techno. Pvt. Ltd., Chennai
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Rithwik Energy Systems Ltd., Hyderabad
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Mohan Breweries & Distilleries Ltd., Chennai
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Timken Engg. & Research India (P) Ltd.,
Bangalore
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Fives Cail-KCP, Chennai
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Our Strengths
We are a successful
player in the market due to our commitment towards our esteemed
clients. Some of the features that have made us the most preferred choice
of our customers are:
- Use
of superior quality of raw material
- Advanced
infrastructure
- Excellent
manufacturing practices
- Meeting
clients requirements
- Expedite
delivery
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| TOUGH CASTING PRIVATE LIMITED |
| Plot No. E-68, M.I.D.C., Shiroli, Kolhapur - 416122, Maharashtra, India |
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Mr. Amol Kadolkar
(Director)
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Mobile :+919970307070, +919823297070 |
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Phone :91-230-2468019/2469313/2469316 |
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